Design Simulation and Preparation of White OLED Microdisplay Based on Microcavity Structure Optimization

Duan, Liangfei; Wang, Guanghua; Duan, Yu; Lei, Denglin; Qian, Fuli; Yang, Qiming

doi:https://doi.org/10.1155/2021/5529644

Journal of Spectroscopy

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Abstract Introduction Experimental Results and Discussion Conclusions Data Availability Conflicts of Interest Acknowledgments References Copyright Related Articles

Research Article | Open Access

Volume 2021 | Article ID 5529644 | https://doi.org/10.1155/2021/5529644

Design Simulation and Preparation of White OLED Microdisplay Based on Microcavity Structure Optimization

Liangfei Duan,¹Guanghua Wang,¹Yu Duan,¹Denglin Lei,¹Fuli Qian,¹and Qiming Yang¹

Academic Editor: Alessandra Durazzo

Received21 Feb 2021

Revised08 Apr 2021

Accepted28 Apr 2021

Published10 May 2021

Abstract

White-light OLED devices play an important application in information display fields. Optical interference of the microcavity structure has an important effect on device performances. According to the design of the band structure, ITO/MoO₃ composite films were used as the anode, and Mg : Ag (1%) composite films were prepared by coevaporation as the translucent cathode; CuPc was used as the hole injection layer and anode passivation layer, NPB as the hole transmission layer and yellow light main material, rubrene as yellow dopant material, ADN as blue light main material, DSA-Ph as blue dopant material, and TPBi and Alq3 as the electron transport layers. We realized the change of the microcavity structure by adjusting the thickness of each organic functional layer film and simulated and calculated the optimized thickness of each organic film layer and influence on OLED device performances using the SimOLED software system. The optimized OLED microdisplay structure is Si_(CMOS)/ITO (35 nm)/MoO₃ (2 nm)/CuPc (5 nm)/2-TNATA (20 nm)/NPB (10 nm)/NPB : rubrene (1.5%)ADN : DSA-Ph (5%) (25 nm)/TPBi (15 nm)/Alq3 (1.2 nm)/Mg (13 nm) : Ag (1%). The optimized OLED microdisplay was prepared by the vacuum coating system, and the photoelectric performances of the OLED device were characterized by a spectral testing system consisting of the Photo Research PR655 spectrometer and Keithley 2400 program-controlled power supply. The effect of the microcavity structure on OLED device performances was studied. The results show that the variation of the film thickness of each organic functional layer has an important effect on the performances of OLED microdisplay, such as brightness and color coordinate, and the OLED microdisplay reaches a higher brightness of 3342 cd/m² under the normal working voltage at 5.0 V after the structure is optimized, with CIE coordinate (0.28, 0.37), which is closer to the energy point of standard white light.

1. Introduction

Organic light-emitting diodes (OLEDs) with the features such as lower drive voltage, higher brightness, wider viewing angle, and better temperature adaptability [1, 2] are recognized as the next-generation display technology after CRT and LCD. OLED microdisplays are integrated of silicon-based CMOS technologies and OLED technologies, which perform important application prospects in the fields of military, aerospace, and consumer electronics (AR and VR) [3, 4].

White OLED can be realized as full-color display through the color filter layer (RGB) and solid-state lighting source, which has attracted wide attention [5–7]. Organic materials that direct emitting white light are rare and have poor performances in the OLED material system [8]. We usually adopt the method of multisource coevaporation and introduce a certain proportion of doped materials into the main material to achieve the white OLED device [9]. High-efficiency white organic light-emitting diodes with high color stability together with reduced efficiency roll off by wisely utilizing combinations of exciton-managed orange-phosphorescence/sky blue-fluorescence with the peak current efficiencies of 42.5 cd/A [10]. White organic light-emitting devices were fabricated using an ultrathin layer, with the maximum current efficiency of 8.69 cd/A at 7 V [11]. Nondoped white organic light-emitting devices with a quadruple-quantum-well structure were fabricated, and an alternate layer of ultrathin blue and yellow iridium complexes was employed as the potential well layer, with the luminous efficiency of 10.2 cd/A [12]. An ultrahigh color rendering index (CRI) white organic light-emitting device was achieved by using a deep red phosphorescent dye; the WOLED exhibits high luminance of 2529 cd/m² at 5 V [13]. White organic light-emitting devices with fluorescent donor-acceptor-substituted spirobifluorene compounds have been fabricated, with the maximum current efficiency of 5.9 cd/A [14]. The multilayer structure of phosphorescent organic white light-emitting devices was fabricated, and the spectral stability was enhanced by adding a hole-blocking layer in the light-emitting layer, and the current efficiency is 24.7 cd/A [15]. Vacuum-evaporated Ag-island nanostructures were incorporated into the electron-transporting layer (ETL), and their effects on the performance of nondoped blue phosphorescent organic light-emitting devices (PhOLEDs) using an ultrathin phosphorescent dye as the emitting layer (EML) were investigated systematically; the current efficiency of the optimized device was enhanced by 54% [16]. Highly efficient nondoped tandem phosphorescent organic light-emitting devices (PhOLEDs) have been demonstrated by employing LiF/AL/1,4,5,8,9,11-hexaazatriphenylene hexacarbonitrile (HAT-CN) as a charge generation unit (CGU) and ultrathin phosphorescent dyes as emitting layers (EMLs), with the maximum current efficiency of 94.9 cd/A and maximum external quantum efficiency of 31.6% [17]. Solution-processed small-molecule white organic light-emitting diodes were fabricated with a cohost of hole transporter (TCTA) and electron transporter (SPPO13), with the maximum efficiencies of 40.9 cd/A at the practical luminance of 1000 cd/m² [18]. The acquisition of white OLED devices was mostly achieved by doping and mixing a variety of colors. The blue light and yellow light are mixed and complementary, or red, green, and blue colors are mixed and complementary to achieve white light [19, 20]. Therefore, the structure of the white OLED microdisplay is composed of a variety of organic functional films. The microcavity produced by the semitransparent cathode and the highly reflective anode has a great influence on the performances of the OLED microdisplay. The structures and performances of each film layer of OLED microdisplay are different, and the thickness and matching of each organic functional film will directly affect the length of the microcavity and the position of the luminescent body in the microcavity, which will lead to the shift of the brightness and color coordinates. In order to improve the performances of white-light OLED microdisplay, we designed Si_(CMOS)/ITO (35 nm)/MoO₃ (2 nm)/CuPc (5 nm)/2-TNATA (20 nm)/NPB (10 nm)/NPB : rubrene (1.5%)ADN : DSA-Ph (5%) (25 nm)/TPBi (15 nm)/Alq3 (1.2 nm)/Mg (13 nm) : Ag (1%) as the main light-emitting structure of OLED microdisplays. The SimOLED software system was used to simulate the matching of organic functional films and OLED device structure optimization to study the effect of the microcavity structure on the performances of OLED microdisplays. According to the simulation results, the high-efficiency white OLED microdisplays were prepared by coevaporation doped with blue and yellow doped materials, respectively.

2. Experimental

2.1. Design and Simulation of OLED Microdisplay

The structure of OLED microdisplay was designed according to the material band matching and device structure of OLED microdisplay. The theme structure is Si_(CMOS)/ITO/MoO₃/CuPc/2-TNATA/NPB/NPB : rubrene (1.5%)ADN : DSA-Ph (5%)/TPBi/Alq3/Mg : Ag (1%). The SimOLED software system was used to simulate and optimize the effects of the thickness of each organic functional film layer, microcavity structure, and light-emitting point position on the performances of OLED microdisplay.

2.2. Fabrication of OLED Microdisplay

White OLED microdisplays were prepared by mixing yellow with blue light, CuPc as the hole injection layer and anode passivation layer, NPB as hole transmission material, and rubrene as yellow light dopant material with a peak spectrum at 560 nm; NPB was used as yellow light main material. The yellow light-emitting layer was prepared by coevaporation of NPB : rubrene (1.5%). DSA-Ph was used as blue light dopant material with a peak spectrum at 470 nm and 500 nm; ADN was used as the blue light main material. The blue light-emitting layer was prepared by coevaporation of ADN : DSA-Ph (5%). TPBi and Alq3 were used as electron transport materials, and Mg : Ag (1%) composite films were prepared by coevaporation as the translucent cathode. The WOLED microdisplay was prepared by the vacuum coating system.

2.3. Performance Characterization

The thickness and optical parameters (refractive index n and extinction coefficient k) of the organic films were measured by SCI FilmTek SE ellipsometry, and the luminescence spectrum of the emitting layer film was measured by using the F55 spectrofluorometer. The emission spectrum, voltage, brightness, color coordinates, and other parameters of green OLED devices were tested using the OLED test system, which was composed of the Photo Research PR655 spectrometer and Keithley 2400 programmable power supply for synchronous measurement.

3. Results and Discussion

OLED microdisplay is a top-emitting OLED device. The anode needs to have the characteristics of high work function, high reflectivity, and corrosion resistance, and the cathode needs to have the characteristics of low work function and good transmittance. According to the characteristics of materials, device structure, and energy, Si (CMOS) was used as the substrate, and ITO/MoO₃ composite films were used as the anode of OLED microdisplay because of MoO₃ with high power function and corrosion resistance; it can also block the damage of OLED devices due to the diffusion of In in ITO. CuPc was used as the hole injection layer and anode passivation layer, NPB as hole transmission material and yellow light main material, and rubrene as yellow dopant material. DSA-Ph was used as blue light dopant material, and ADN was used as the blue light main material. TPBi and Alq3 were used as electron transport materials, and Mg : Ag (1%) composite films were used as the translucent cathode. The structure is ITO/MoO₃/CuPc/2-TNATA/NPB/NPB : rubrene (1.5%) ADN : DSA-Ph (5%)/TPBi/Alq3/Mg : Ag (1%). The device structure, material, and energy-matching diagram have been shown in Figure 1.

The database was established based on the refractive index (n), extinction coefficient (k), and luminescence spectrum (PL) of organic material functional films, and simulation models were built according to the structure of OLED microdisplay. White OLED microdisplays were prepared by mixing yellow with blue light. The SimOLED software system was used to simulate and optimize the effects of the thickness of each organic functional film layer, microcavity structure, and light-emitting point position on the performances of OLED microdisplay.

As illustrated in Figure 2, the CuPc material film of hole injection layer thickness increased from 1 nm to 10 nm, the brightness of OLED microdisplay increased gradually and tended to be flat again, and the CIE coordinates gradually drifted towards the white light equal-energy point CIE (0.33, 0.33). The 2-TNATA material film of hole transport layer thickness increased from 10 nm to 30 nm, the brightness of OLED microdisplay increased gradually and then decreased, and the CIE coordinates gradually drifted towards the white light equal-energy point. The NPB material film of hole transport layer thickness increased from 6 nm to 14 nm, the brightness of OLED microdisplay increased linearly, and the CIE coordinates had less drift. NPB : rubrene (1.5%) and ADN : DSA-Ph (5%) materials’ film of emitting layer thickness increased from 8 nm to 20 nm, the brightness of OLED microdisplay increased linearly, and the CIE coordinates had less drift. TPBi material film of electron transport layer thickness increased from 15 nm to 30 nm, the brightness of OLED microdisplay decreased linearly, and the CIE coordinates gradually drifted towards the white light equal-energy point. Alq3 material film of electron injection layer thickness increased from 1 nm to 4 nm, the brightness of OLED microdisplay decreased linearly, and the CIE coordinates gradually drifted towards the white light equal-energy point.

As illustrated in Figure 3, Si (CMOS) was used as the substrate, and ITO/MoO₃ composite films were used as the anode of OLED microdisplay. The anode has high reflectivity. Mg : Ag (1%) composite films were used as the translucent cathode, and the cathode also has some reflections. The microcavity is formed between the highly reflective anode and the semitransparent cathode.

Microcavity resonance can cause optical interference inside OLED devices, which affects OLED device performances. The thickness, refractive index (n), and extinction coefficient (k) of each organic functional layer film between parallel electrodes will directly affect the length of the microcavity and the position of the luminescent point in the microcavity, which affect the microcavity structure and OLED device performances [21, 22]. Therefore, the microcavity length and the position of the luminescent body in the microcavity can be controlled by changing the thickness of each organic functional layer film and the optimal matching between them, and then the brightness and CIE coordinates of OLED microdisplay can be controlled.

The optimized structure of OLED microdisplay was obtained according to the simulation calculation results by SimOLED. The structure is Si_(CMOS)/ITO (35 nm)/MoO₃ (2 nm)/CuPc (5 nm)/2-TNATA (20 nm)/NPB (10 nm)/NPB : rubrene (3.5%) ADN (15 nm) : DSA-Ph (35%) (25 nm)/TPBi (15 nm)/Alq3 (1.2 nm)/Mg (13 nm) : Ag (1%). The structures and performances of the optimized and matched OLED microdisplay were simulated and calculated by SimOLED software, and the results are shown in Figure 4.

As illustrated in Figure 4, the brightness of the OLED microdisplay has improved greatly, and the CIE coordinates drift further towards the white light energy point after the films’ thickness and optical matching of each organic functional layer. The optimized OLED device structure was prepared by vacuum coating technology, and the performances of the OLED device before and after optimization were analyzed and compared.

Figure 5 illustrates the J-V characteristic curve and L-V curve of white OLED microdisplay before and after optimization.

(a)

(b)

(c)

WOLED1 (optimized OLED microdisplay structure): Si_(CMOS)/ITO (35 nm)/MoO₃ (2 nm)/CuPc (5 nm)/2-TNATA (20 nm)/NPB (10 nm)/NPB : rubrene (3.5%)ADN : DSA-Ph (35%) (25 nm)/TPBi (15 nm)/Alq3 (1.2 nm)/Mg (13 nm) : Ag (1%).

WOLED2 (previous OLED microdisplay structure): Si_(CMOS)/ITO (35 nm)/MoO₃ (2 nm)/CuPc (8 nm)/2-TNATA (18 nm)/NPB (12 nm)/NPB : rubrene (3.5%)ADN : DSA-Ph (35%) (28 nm)/TPBi (10 nm)/Alq3 (2 nm)/Mg (13 nm) : Ag (1%).

White OLED microdisplay has a rectifier effect, and the current varies little with the voltage in low voltage; when a certain voltage is exceeded, the current density increases sharply with the voltage. The optimized OLED microdisplay has a lower starting voltage than the original OLED microdisplay and higher current density and brightness under the same voltage. The brightness reached 3342 cd/m² at a normal working voltage of 5 V, and the current efficiency was 9.28 cd/A after the structure of white OLED microdisplay was optimized.

As illustrated in Figure 6 and Table 1, the spectrum of white OLED microdisplays was measured under the current density of 20 mA/cm², and the analysis was performed by Gaussian fits. The white OLED devices obtained two blue light peaks near 470 nm and 500 nm and one yellow light peak near 560 nm. The optimized OLED microdisplay blue shift of the blue emission peak at 470 nm is reduced, peak intensity and area are increased, and the FWHM width is gradually reduced. The blue shift offset of the blue peak (500 nm) relatively increased, while the FWHM width and peak area relatively decreased. The red shift offset, FWHM width, and peak area of the yellow peak (560 nm) relatively increased. The CIE coordinates (0.28, 0.37) drift further towards the white light energy point. The performance of the optimized OLED microdisplay accords with the simulation results.

(a)

(b)

As illustrated in Figure 7, white OLED microdisplays were prepared by vacuum evaporation technology. White OLED devices consist of PCB backplane, IC driving circuit, anode, OLED organic thin film layers, and cathode. Each pixel of the white OLED device is composed of red, green, and blue subpixels. The size of a single pixel is 15 × 15 μm, the duty cycle is 75%, and the display area is 12.06 × 9.06 mm. The brightness and CIE coordinates are changed because of the changes of the microcavity structure and the position of the emitting body in the microcavity by different OLED microdisplays [23]. The OLED microdisplay with higher efficiency and higher brightness has been obtained by combining with simulation calculation and experimental research.

4. Conclusions

In conclusion, high-efficiency and high-brightness white OLED microdisplay has been obtained by combining with simulation calculation and experimental research. By changing the thickness of each organic functional layer film, the microcavity structure and the position of the luminescence body in the microcavity were adjusted. The SimOLED software system was used to optimize the thickness of each organic functional layer film, and the structure of the device was optimized according to the energy, thickness, and optical matching. The OLED microdisplay reaches a brightness of 3342 cd/m² under the normal working voltage at 5.0 V after the structure is optimized, with a current efficiency of 9.28 cd/A and CIE coordinate (0.28, 0.37), which is closer to the energy point of standard white light. The results in this work could also give valuable clues on the OLED microcavity structures, high-efficiency and high-brightness OLED microdisplay, and next-generation display technologies with solution processing.

Data Availability

The data used to support the findings of this study are included within the article.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

Acknowledgments

The authors gratefully acknowledge the financial support from Yunnan Fundamental Research Projects (2019-1-C-25318000002171) and Postgraduate Research Innovation Project of Yunnan University (2020174).

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Copyright

Copyright © 2021 Liangfei Duan et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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