Research Article
Conversion of Mill Scale Waste into Valuable Products via Carbothermic Reduction
Table 7
Experimental series according to variation of the flux materials and chemical composition of the castable metal (using coke as reducing agent).
| Series | Fluxing materials, gm | Chemical analysis of produced metal, wt% | With charge (CaO)-(CaF2) | In mould | C | Si | Mn | S | P |
| 3.1 |
— | — | 3.46 | 0.356 | 0.217 | 0.128 | 0.0241 |
(400)-(100) | — | 3.84 | 0.079 | 0.437 | 0.053 | 0.0153 | (600)-(150) | — | 3.65 | 0.725 | 0.649 | 0.0162 | 0.0216 |
| 3.2 | (200)-(50) | (CaO)-(CaF2) (200)-(50) (80%)-(20%) | 3.37 | 0.300 | 0.26 | 0.118 | 0.0181 | (200)-(50) | (CaSi) (250) | 3.49 | 1.11 | 0.549 | 0.060 | 0.0211 | (200)-(50) | (CaO)-(CaF2)-(FeSi)-(C) (157)-(31)-(31)-(31) (62.5%)-(12.5%)-(12.5%)-(12.5%) | 3.42 | 0.679 | 0.57 | 0.085 | 0.0185 | (200)-(50) | (CaO)-(CaF2)-(Al2O3) (38)-(137)-(75) (15%)-(55%)-(30%) | 3.66 | 0.502 | 0.524 | 0.103 | 0.0234 | (200)-(50) | (Na2CO3) (250) | 3.59 | 0.601 | 0.493 | 0.109 | 0.0238 |
| 3.3 | (400)-(100) | (CaO)-(CaF2) (200)-(50) (80%)-(20%) | 3.62 | 0.855 | 0.604 | 0.0107 | 0.0229 | (400)-(100) | (CaSi) (250) | 3.61 | 1.92 | 0.60 | 0.0028 | 0.0199 | (400)-(100) | (CaO)-(CaF2)-(FeSi)-(C) (157)-(31)-(31)-(31) (62.5%)-(12.5%)-(12.5%)-(12.5%) | 3.59 | 0.973 | 0.650 | 0.0174 | 0.0241 |
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