Effect of Cold Plasma on Quality Retention of Fresh-Cut Produce

Bagheri, Hadi; Abbaszadeh, Sepideh

doi:https://doi.org/10.1155/2020/8866369

Journal of Food Quality

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Abstract Introduction Conclusions Data Availability Ethical Approval Conflicts of Interest Acknowledgments References Copyright Related Articles

Special Issue

Preharvest and Postharvest Factors Improving Horticultural Product Quality and Shelf-Life

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Review Article | Open Access

Volume 2020 | Article ID 8866369 | https://doi.org/10.1155/2020/8866369

Effect of Cold Plasma on Quality Retention of Fresh-Cut Produce

Hadi Bagheri¹and Sepideh Abbaszadeh^1,2

Academic Editor: Giorgia liguori

Received24 Sept 2020

Revised18 Nov 2020

Accepted25 Nov 2020

Published07 Dec 2020

Abstract

In recent years, the consumption of the fresh-cut products has been increased due to the consumers’ lifestyle and awareness. However, maintaining the quality and nutritional value of these products during storage is being difficult in comparison to whole fruits and vegetables. In actual, the procedures used in the fresh-cut industry may intensify the deterioration caused by physical damage by minimal processing. Commonly, the quality degradation, discolouration, loss of moisture, loss of firmness, microbial load increase, and loss of nutrients and flavor occur in the fresh-cut product after minimal processing. To maintain the quality and increase the shelf-life of the fresh-cut product, it is necessary to use various techniques, including physical, chemical, and nondestructive processes. In this review, first, an introduction to minimal processing and its effect on fresh-cut product quality was expressed, and then, the methods used to maintain fresh-cut product quality after minimal processing were reviewed. Finally, the effect of cold plasma on the qualitative characteristics in some fresh-cut products was investigated. The review showed that cold plasma treatments can significantly inhibit microorganisms and extend the shelf-life of fresh-cut products. In addition, no or minimal impacts were observed on physicochemical and organoleptic quality attributes of the treated fresh-cut products. Therefore, the use of cold plasma is promising for the fresh-cut industry.

1. Introduction

Due to alteration in lifestyles, the consumption of the fresh-cut product (FCP) has been increased in the last decade [1, 2]. Ready-to-eat, appealing, nutritious, and safe are the prominent features of these products [3]. The International Fresh-Cut Produce Association (IFPA) defines fresh-cut products as fruits or vegetables that have been trimmed and/or cut into a 100% usable product which is packaged to offer consumers high nutrition, convenience, and flavor while still maintaining freshness [4]. FCP as a novel and attractive product has attracted the most attention and led to the ever-growing fresh-cut industry and need to develop a novel method to reduce the adverse effects of the processing and maintain their fresh-cut features [5]. These products are very vulnerable due to the minimal processes used in their preparations against corruption and microbial contamination. Minimal processing of fruits and vegetables includes different processing steps such as washing, peeling, cutting, grating or slicing, and disinfection (Figure 1), which are used to obtain the ready-to-eat product [6].

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Minimal processing by removing the natural protection (skin) and destroying the internal compartmentalization led them to be much more perishable than when the original product is intact [7]. Minimal processing of the product stimulates biochemical reactions (surface browning, softening, and loss of texture), physiological ageing (dehydration, increasing respiration rate, increasing ethylene production, and loss of appearance), mechanical damage (dehydration and decay), and microbial growth (spoilage and pathogens). As a result of these reactions, the quality of the product reduced (Figure 2), which leads to a minimal shelf-life [3]. As FCP is highly perishable, storage in suitable packaging and cold conditions are essential. However, packaging and cold conditions were not enough to preserve FCP quality at optimum levels during the storage period. Therefore, the appropriate technologies, along with refrigeration, are needed. Some of the conventional methods such as modified atmosphere packaging (MAP) [8], edible coatings [9], and ozone [10] are used to maintain the FCP quality to prevent biochemical and biological complications due to physical damage. These techniques have technological and economic disadvantages. These methods are primarily being used to preserve colour, texture, and delay of senescence phenomena caused by tissue-injury reactions; however, these methods are not able to disinfect the FCP.

The exponential growth in demand for FCP has led researchers to develop new nonthermal methods to maintain the desired fresh properties of FCP and increase shelf-life. Therefore, there is a vital need for advanced postharvest technology. Some of the nonthermal methods as disinfection technologies such as UV light and ultrasound have been applied to improve the shelf-life in FCP [11]. Nevertheless, these methods have fundamental disadvantages in cost of items, potential risks, and maintaining control, which limits their practical application on a large scale.

A new alternative that has recently been developed to improve shelf-life is cold plasma. Plasma is known as the fourth state of matter and is produced by the induction of energy into the gas mixture and includes the ionization of the gas and the formation of active components such as radicals, charged particles, and ultraviolet radiation [6]. Cold plasma is formed by microwave (MV), radio frequency (RF), direct current (DC), and alternating current (AC). It has been used in a variety of setups, including dielectric barrier, jet plasma, and corona discharges [12]. Among all the unique features of cold plasma, the most important feature seems to be the microbial inactivation by reactive oxygen and nitrogen species [13]. Researchers identified microbial decontamination of nonthermal plasma on the number of fruits and vegetables [14, 15]. Also, recently inactivate endogenous enzymatic activity in fresh-cut products by cold plasma has attracted the attention of researchers [16].

The application of cold plasma is a new pattern in the fresh-cut industry and a novel technology to reduce microbial load at the FCP [17, 18] (Figure 3). Therefore, the potential use of cold plasma for the fresh-cut industry is widespread, and it has unique potential for FCP treatment.

There has been no dedicated reference on the topic of cold plasma technologies and their potential applications for fresh-cut produce. This review aimed to introduce cold plasma for preservation of fresh-cut produce. First, the cold plasma technology for the increased shelf-life of fresh-cut produce was present, and then the effect of cold plasma on some quality parameters of the fresh-cut produce was reviewed.

2. Decontamination of FCP with Cold Plasma

Cold plasma has been used for fresh-cut product decontamination such as apples, melons, lettuce, and mangoes [6, 15, 16, 19]. Among the new application cold plasma for fresh-cut product decontamination summarized in Table 1, Ziuzina et al. [28] showed that the use of cold plasma for 120 seconds lead to reduce Salmonella, E. coli, and L. monocytogenes to undetectable levels on cherry tomatoes.

Fresh strawberries were treated with in-package DBD plasma system, and the results showed a 2-log decrease in microbial load (aerobic mesophilic bacteria, yeast, and mold) due to cold plasma treatment [29]. Niemira and Sites [15] studied the inactivation of Escherichia coli and Salmonella Stanley pathogens using gliding arc cold plasma. The results of this study showed that these two pathogens were inactivated using cold plasma. The intensity of inactivation of these two pathogens increased with increasing gas flow rate. The growth of Salmonella spp., E. coli, and Listeria monocytogenes as spoilage microbes and pathogens has been reported in the fresh-cut melon during storage [6]. Tappi et al. [6] investigated the stabilization of fresh-cut melon using cold plasma. The results show that cold plasma is very efficient to maintain the quality of fresh-cut melons.

The effects of cold plasma on mango and melon with four different pathogens were investigated by Perni et al. [21]. The rate of inactivation of the four pathogens was different, but all four pathogens were inactivated after several minutes of applying the cold plasma.

Cold plasma significantly inactivated Salmonella Stanley and E. coli O157:H7 (inoculated at apple surfaces), but it did not hurt the appearance of the apple [15]. Due to the high moisture content in the apple fruit, it has a concise shelf-life, and to increase its shelf-life, it is necessary to use different preservation methods. These results emphasize that cold plasma as a nonthermal process can effectively destroy human pathogens and make apple fruit healthy.

Trivedi et al. [22] studied shelf-life of bananas by cold plasma. Bananas are one of the best tropical fruits, and about 1.4 million bananas are wasted each day due to their high perishability. The results showed that cold plasma can increase the shelf-life of bananas by inhibiting the growth of pathogens compared to conventional methods [22].

FCP is very highly susceptible to loss of sensory, microbial, and nutritional quality, therefore, maintaining the quality characteristics of these products is a very significant challenge. Thus, the use of cold plasma has been proposing to preserve and improve the quality of FCP (Table 1). Cold plasma is a novel, nonthermal technology which has shown good potential for FCP decontamination. However, most of the research is largely focused on microbial inactivation studies, with limited emphasis on quality properties. Cold plasma processing has been shown to affect the quality attributes of the FCP during treatment as well as in storage. Therefore, in this review, we tried to investigate the effect of cold plasma on FCP quality characteristics.

3. Effect of Cold Plasma on Quality Parameters

The quality of fresh-cut products is a combination of parameters including appearance, texture, flavor, and nutritional value [30]. Consumers judge the quality of fresh-cut fruit and vegetables on the basis of appearance and freshness at the time of purchase. However, subsequent purchases depend upon the consumer’s satisfaction in terms of texture and flavor of the product. Consumers are also interested in the nutritional quality and safety of fresh-cut products [31]. Cold plasma is a novel technology used for decontaminating fresh-cut produce. This technology may facilitate the maintenance of high-quality food products due to antimicrobial properties. However, due to the existence of reactive species, cold plasma can also react with nearly all food constituents, affecting physicochemical (for example, pH, carbohydrate, vitamins, anthocyanin, and respiration rate) and organoleptic (for example, taste, colour, and texture) attributes of various fresh produce [30, 31]. Therefore, it is important to study the effect of plasma on quality characteristics.

3.1. Respiration Rate

The respiration rate of fresh-cut produce is one of the most critical factors in maintaining quality, and one of the most common replies to the damage is respiration. It is considered as a main index of the product shelf-life [32]. The rate of respiration increased after cutting due to the energized state of all living tissues. Depending on the degree of cutting of the product and the storage temperature, the rate respiration in fresh-cut produce may vary between 1.2 and 7.0 [2]. Therefore, after minimal processing similar to the ripening process, the increased respiration creates energy and carbon skeletons for the anabolic reactions [33]. Cellular respiration is a set of metabolic reactions and processes that involves the oxidation of large organic molecules (starch, sugar, and organic acids) to smaller products (CO₂ and H₂O), along with releasing the energy (ATP and heat), and this energy is used by the cell for synthetic reactions [34]. Respiration rate is often a good indicator of the shelf-life of products, and as the respiration rate increases, the shelf-life of the product decreases [35]. Also, an increased rate of ethylene production in response to minimal processing may stimulate respiration and leads to faster senescence and deterioration of vegetative tissues. Therefore, the respiration rate should be reduced with appropriate methods to increase the shelf-life of fresh-cut produce. Misra et al. [34] reported the respiration rate decrease during the storage time for the control as well as the CP-treated tomatoes. At the end of storage period, the respiration rates were similar for the control and CP-treated tomatoes. The results of Tappi et al. [16] showed that the plasma treatment can cause an alteration of the cellular respiratory pathway. In addition, Misra et al. [36] explored cold plasma treatment for postharvest strawberries in modified atmosphere packaging and indicated no significant increase in respiration rate.

3.2. Firmness

The maximum force required to pierce the sample is used as a firmness indicator and consumers prefer to buy firm fresh-cut fruits. The textural characteristic, especially the firmness, is a critical quality parameter because it has a significant impact on product acceptance. The fresh agricultural product has a firm and tender texture and experiences softening of the texture during storage [37]. Firmness reduction is associated with fresh-cut product storage and is regarded as a sign of declining quality and deterioration [38]. Tappi et al. [16] reported that cold plasma treatments led to an increase of firmness in fresh-cut apples. The amount of firmness was 18.9 N for the control and 21.8 N for plasma-treated samples at 15 kV for 10 min (5 + 5). There was no difference between the firmness of fresh-cut melon and kiwifruit slices treated with cold plasma and the control sample. The highest firmness was related to the mushroom treated with cold plasma, which indicates the potential application of this innovative technology in increasing the shelf-life and quality after mushroom harvesting [37].

3.3. Colour Retention

Colour is a critical parameter in the quality of food because it can affect the consumer’s decision to buy and is probably the first quality factor that is judged [27]. Colour plays a crucial role in food selection and is one of the most important parameters for the consumer [31]. The appearance of FCP is a determining agent in customer acceptance, and it strongly affects the decision to purchase the product [39]. After minimal processing of fresh produce, the metabolic reactions that stimulate respiration and/or ethylene production lead to some undesirable effects that affect consumer acceptability. Browning is one of the most common adverse changes that affect the colour of the product and thus affects the visual quality of fresh products [39]. Enzymatic browning results from oxidation of phenolic compounds catalysed by polyphenol oxidase (PPO) followed by nonenzymatic formation of pigments. Cutting operation promotes the contact between enzymes and their substrates and leads to an immediate increase in the respiration rate and endogenous metabolic activity [40]. Therefore, the browning and discoloration effects are the most common undesirable changes that affect color and consequently affect the visual appearance of fresh-cut produces [39]. In the past, various chemical and physical methods have been used to control the enzymatic browning of fresh-cut fruits. The chemical methods used to destroy enzymes are based on the immersion process. Organic acids are the most common materials used for this study that is applied in combination with calcium salts [38]. The use of edible coatings as a carrier of antibrowning chemical agents to prevent browning has also been extensively investigated by researchers and several scholars have studied the use of modified atmosphere packaging (MAP) for controlling browning reactions [8]. In recent years, various innovative therapies have been tested to control browning reactions in fresh-cut fruits. Currently, among the innovative techniques, cold plasma is used for biological therapies. Tappi et al. [16] reported a significant reduction in PPO activity in fresh-cut Pink Lady apples due to cold plasma treatment. The researchers showed that the activity of a PPO enzyme in the treated samples was about 45% lower than the untreated sample (control). The reduction of PPO activity may be due to the reaction between enzymes and free radicals.

Table 2 shows the changes in , and chroma of cold plasma-treated samples. As seen in Table 2, the effect of cold plasma on the changes of colour was variable, which is due to the different types of fruits and vegetables. Cold plasma may stabilize the colour in fruits where the browning reaction occurs, and in fruits containing carotenoids, it may reduce the colour slightly. The accepted mechanism for the observed loss of enzymatic functionality upon plasma exposure is an oxidation of the side-chain amino acids that cause an alteration of the secondary structures of the protein operated by the reactive species. Bermúdez-Aguirre et al. [26] reported that the destruction of carotenoid pigments by reactive species led to significant changes in the colour of cold plasma-treated tomatoes [26].

3.4. pH and Acidity

These two parameters are important to evaluate the freshness in cut fruits and vegetables and strongly are correlated due to the pH depending on the presence of acidic compounds. Acid content in fresh-cut produce tends to decrease over time, probably due to the organic acid oxidation which occurs with fruit ripening [42]; as a consequence, a pH increase is expected during the storage time. Any drastic change could lead to an undesirable impact on the taste, texture, and shelf-life of the food. However, in the case of fresh fruits and vegetables, there are significant variations due to differences in cultivation practices, varietal differences, environmental parameters, etc. The pH and acidity changes after plasma treatment were mostly attributed to the interaction of plasma reactive gases with the moisture present in the fresh-cut products [19, 27]. Oehmigen et al. [43] reported the formation of nitric acid induced by reactive nitrogen species such as NO as the reason for acidification in air plasma treatments. However, many researchers also reported no pH effect of CP treatments in food products with buffering capacity [18, 29]. No significant changes in the acidity and pH after CP treatment were reported in cherry tomatoes, blueberry, mandarins, and melon [6, 18, 22, 34].

3.5. Vitamins

The sensitivity of vitamins to different processing techniques is essential to preserve the nutritional properties of the fresh-cut products [30]. While some vitamins, such as riboflavin (B2), pyridoxine (B6), and biotin, are usually stable, others, such as thiamin (B1) and vitamins A, C, and E, are relatively labile [44]. Most of the reported studies on cold plasma treatment of food products have only focused on vitamin C (ascorbic acid) stability. Most of the studies on cold plasma treatment of fresh-cut products have reported no significant reduction in ascorbic acid content after plasma treatment. Ramazzina et al. [24], Oh et al. [45], and Song et al. [46] reported no significant effect on ascorbic acid in kiwifruit, radish sprout, and lettuce, respectively. However, up to 4% reduction in ascorbic acid content was observed after plasma treatment of cut fruits and vegetables [22]. The degradation of ascorbic acid could be attributed to the reaction with ozone and other oxidizing plasma species during the processing. Sample type, processing time, and plasma gas were critical factors for ascorbic acid degradation. Misra et al. [29] reported a decrease in the ascorbic acid content of cold plasma-treated strawberries. Both applied voltage and treatment time were found to have a significant effect on the ascorbic acid content. There was a statistically significant difference between samples treated at 60 kV than those at 80 kV. The reaction of ozone and other oxidizing species of cold plasma with ascorbic acid is proposed to be the major mode of action for the observed loss during processing. Also, Wange et al. [20] have studied vitamin C loss of fresh fruit and vegetable slices (cucumber, carrot, and pear slices) during cold plasma treatment. The vitamin C loss for the cucumber, carrot, and pear slices was 3.6%, 3.2%, and 2.8%, respectively. The slight reduction in vitamin C content is most likely due to its oxidation by the cold plasma. In addition, vitamin C is light sensitive [47], so UV generated by plasma may also play an important role in the vitamin C degradation.

3.6. Antioxidant Activity

Although the antioxidant activity is not a direct quality attribute used in the fresh-cut industry, it is a close indicator of various polyphenols, flavonoids, and flavanols present in the fresh-cut products [30]. The reported results on the effects of CP treatment on the phenolic contents of the food products have a wide degree of variation. A decrease in the total phenols was reported in lamb’s lettuce [48]. No significant effect in apples [32] but a significant increase in blueberries [41] was also reported. No significant changes in the antioxidant capacity after CP treatment was reported in radish sprouts, kiwifruits, and red chicory [32, 45, 49].These studies show that the type of fresh-cut products, plasma generation source, mode of exposure, and treatment parameters are critical in controlling the effects of CP on the antioxidant activity of food products. Also, Ramazzina et al. [24] used ABTS, DPPH, and FRAP assays to observe the effect of DBD plasma on the antioxidant activity and antioxidant contents of kiwifruit. The result showed no alteration in all the assays conducted after the NTP treatment. Generally, plasma-ROS should have caused oxidation of the phenolic compounds responsible for the antioxidant activity; however, due to the counteractive effect of the tissue response mechanisms in the kiwifruit, the ROS-induced oxidation was impeded [24].

3.7. Sensory Properties

Consumer interest worldwide in the quality of fresh-cut products has increased in recent years. Product quality is a complex issue, since it includes visual characteristics, physical properties such as texture, mineral and vitamin contents, flavor, and other organoleptic characteristics [50]. Appearance, flavor, and freshness of a product can play a principal role in the consumer’s decision to purchase it and can influence perception by other senses. However, it is very important to remember that maturity and postharvest treatments, such as cold plasma, can significantly affect the taste and aroma quality of fresh produce [24]. Sensory parameters such as taste, flavor, colour, and texture in cold plasma-treated cherry tomatoes remained at an acceptable level after treatment [51]. Similarly, Srey et al. [52] reported that cold plasma did not cause any statistically significant change in the sensorial quality (colour and texture).

Effects of cold plasma on some of the quality attributes of fresh-cut products are presented in this study. Among the quality attributes, the effect of cold plasma on colour parameters was the most widely studied, probably because colour is the most obvious parameter that directly influences the acceptance by consumers. Cold plasma has been applied for the decontamination of food products, as an alternative to washing procedures with chemicals. Since the temperature of the product during the treatment is very close to the ambient, this technique can be suitable for the processing of temperature sensitive products such as fresh-cut fruits and vegetables. Moreover, the potential direct application of packed products seems promising [29, 36].

4. Conclusions and Future Perspectives

Demand for FCF has risen sharply due to the growing consumer concern about their own diets and the supply of high-value fresh-cut products. However, the minimal process used to get ready the products will intensify the procedure of ripening and exposing the products to microbial contamination; therefore, shelf-life is shortened. In recent years, some studies have already been conducted to lessen the undesirable effects of minimal processing on the quality of FCP. The purpose of these studies would be to increase the shelf-life of the product by preserving the quality characteristics of the product. Therefore, enhanced substitute sanitization approaches and processing methods could be applied for making sure safeness and increasing the shelf-life of FCP. Cold plasma can be an innovative and emerging technology useful for disinfecting foodstuff surfaces. Cold plasma positively affected the visible quality preservation of FCP during storage. Cold plasma is promising for extending the storage life of FCP. Generally, cold plasma is a potential technology for treating FCP to improve their quality and prolong their shelf-life.

However, understanding the effects of cold plasma on the quality changes of FCP is still limited. Considering the high oxidative action of cold plasma, its effect on the bioactive compounds of the fresh-cut fruit tissue has to be deeply studied in order to highlight the nature of gas plasma effect on biochemical tissue response.

Data Availability

The data used to support the findings of this study are available from the corresponding author upon request.

Ethical Approval

The study did not involve any human or animal testing.

Conflicts of Interest

The authors declare that there are no conflicts of interest.

Acknowledgments

The authors would like to thank Baqiyatallah University of Medical Sciences, Tehran, Iran.

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Copyright © 2020 Hadi Bagheri and Sepideh Abbaszadeh. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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