Research Article

Plug Valve Surface Defects Identification through Nondestructive Testing and Fuzzy Deep-Learning Algorithm for Metal Porosity and Surface Evaluation

Table 2

Recent research work related to defect detections.

Author/YearProblemSolution

Ye and Toyama [6]To analyze the efficiency of various deep learning architectures.A total of 7000 real-time images are evaluated. A total of 17 flaws are detected.
Ajmi et al. [8]Defect detection and classification on small weld X-ray image datasets.Data augmentation and deep learning techniques utilized for obtaining best results.
Mery [7]To automate the process of defect detection in aluminum castings.Convolution neural network (CNN) model utilized for effective detection of defects
Daniel et al. [1]Internal defects in pipes (0 to 2 inches).Vertical insertion camera.
Xiao et al. [9]To detect weld bead width and depth of penetration defects in welds.Coaxial infrared pyrometer
Schaunberger et al. [10]To identify weld seam defects such as pores, tapers, and regressions (copper)Defect detected from temperature curves.
Gao et al. [11]Process stability and weld formation (laser welding)Analysis with a high-speed camera.
Lei et al. [12]Influence of thermal effect on droplet transfer (cold metal transfer (CMT) laser welding)Analysis with a high-speed camera and brightness curves
Huang et al. [13]Welding defect identification (laser welding)The defect identification through electrical signals of laser plasma and plasma flumes acquired by a high-speed camera
Gao et al. [14]To identify invisible weld defectsMagneto-optical imaging system and grayscale curves
Hamade and Baydoun [4]To identify wormhole defects in welded lap joints.X-ray computed tomography (CT) scan and Otsu segmentation
Zhang et al. [2]To detect weld seam penetration defectsMultiangle image acquisition and convolution neural network (CNN)
Jiang et al. [5]To identify porosity defects at ambient pressures.High-speed camera. No defects under vacuum
Xie et al. [15]To detect metal rustHigh-speed images and Acoustic emission signal of pulsed laser
Zhou et al. [16]To identify surface pit, spatter, softening in heat-affected zone (HAZ), oxide, and porosityAddition of Sn foil
Choi et al. [17]To detect lack of fusion (LOF), gas poresLaser metal deposition technique and fatigue test to check efficiency.
Bacioiu et al. [18]To monitor tungsten inert gas weldingHigh dynamic range camera and Fully convolution neural networks and convolution neural networks (FCN & CNN).
Shah and Liu [19]To identify interfacial cracks, solidification cracks, surface defects, and oxidesUltrasonic waves in resistance spot welding (URSW)
Nacereddine et al. [20]To detect cracks, porosity, lack of penetration (LOP), and solid inclusionClassification in radiographic images.
Francis et al. [21]To analyze the potential of vacuum laser welding for thicker areas of nuclear parts.Achieves the required weld quality equivalent to the electronbeam welding (EBW).
Zhang et al. [22]Comprehensive insights of laser welding process.Multiple optical sensor systems
Xu et al. [23]To identify Keyhole-induced porosityThree-dimensional transient model
Chaoudhuri et al. [3]To identify Inherent flaws and fatigue cracksStress analysis and micro-computed tomography (CT)
Son et al. [24]To examine the strength that exists between a material deposited and its substrate.High bonding strength verified through Shear tests.
Reisgen et al. [25]To detect porosity defects)Nonvacuum electron beam welding (NV-EBW)
Millon et al. [26]To identify the lack of fusion (LOF) or porosity defectsLaser ultrasonic signals.
Wu et al. [27]Expulsion identificationWelding force signal
Xie et al. [28]Heat-affected zone (HAZ) Cracks(liquidation and strain age cracks)Postweld hot isostatic pressing
Qian et al. [29]To identify high residual stressSpontaneous magnetic signals
Kim et al. [30]To detect welding defects in underground curled pipelinesMagnetic flux leakage (MFL) sensor signals
Hongmin and Wang [31]To identify tiny weld bead flaws (cracks, pores, lack of fusion (LOF), cavities)Closed magnetic reluctance signals
Zhang et al. [32]To detect flaws in power disk laser weldingSpectrometer signals
Li and Lu [33]To fetch a novel alloy for Biomedical utilization with the apt Young’s modulusPowder metallurgy procedure is employed.
Proposed systemTo identify porosity, crack, internal defects, and corrosionThermal images and fuzzy deep learning algorithm