Conducting Polymer-Based Composite Materials for Therapeutic Implantations: From Advanced Drug Delivery System to Minimally Invasive Electronics

Liu, Yang; Yin, Pengfei; Chen, Jiareng; Cui, Bin; Zhang, Chao; Wu, Feng

doi:https://doi.org/10.1155/2020/5659682

International Journal of Polymer Science

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Preparation and Application of Conducting Polymer-Based Nanocomposites

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Review Article | Open Access

Volume 2020 | Article ID 5659682 | https://doi.org/10.1155/2020/5659682

Conducting Polymer-Based Composite Materials for Therapeutic Implantations: From Advanced Drug Delivery System to Minimally Invasive Electronics

Yang Liu,¹Pengfei Yin,¹Jiareng Chen,¹Bin Cui,¹Chao Zhang,¹and Feng Wu²

Academic Editor: Victor H. Perez

Received20 Sept 2019

Revised08 Dec 2019

Accepted24 Dec 2019

Published06 Feb 2020

Abstract

Conducting polymer-based composites have recently becoming popular in both academic research and industrial practices due to their high conductivity, ease of process, and tunable electrical properties. The multifunctional conducting polymer-based composites demonstrated great application potential for in vivo therapeutics and implantable electronics, including drug delivery, neural interfacing, and minimally invasive electronics. In this review article, the state-of-the-art conducting polymer-based composites in the mentioned biological fields are discussed and summarized. The recent progress on the synthesis, structure, properties, and application of the conducting polymer-based composites is presented, aimed at revealing the structure-property relationship and the corresponding functional applications of the conducting polymer-based composites. Furthermore, key issues and challenges regarding the implantation performance of these composites are highlighted in this paper.

1. Introduction

Conducting polymers (CPs) can be referred to the composite materials comprising polymeric components and conductive components. The polymeric components and the conductive components of the CPs can be arranged in different structures and configurations, e.g., mixing, coating, and hierarchical, to gain the designed functionality. Different from the CPs, the intrinsically conducting polymers (ICPs) can transport the electrons and holes through their unique alternating single-and-double-bond structure in the main chains, and the addition of another conductive phase is not necessary. The discovery of the ICPs dates back to the 1850s with the introduction of polyaniline [1] by Henry Letheby, but only in the 1970s did polyaniline (PANI) and other conducting polymers such as polypyrrole (PPy), polythiophene, and polyacetylene receive intense attention from the scientific and industrial communities due to the breakthrough work done by Heeger, MacDiarmid, and Shirakawa [2]. Conducting polymers are organic polymers that can conduct electricity, which are different from the conventional polymers such as polyethylene and natural rubber, and due to their unusual electrochemical and optical properties, the ICPs have greatly benefitted our society in applications such as energy storage [3], supercapacitors [4, 5], field emission [6], biosensors [7], gas sensors [8], and tissue engineering [9]. Chemical synthesis and electrochemical synthesis are generally two main methods to synthesize ICPs; in particular, electrochemistry has played a key role in the synthesis of ICPs for its fine-tuning in the polymer structures, compositions, and electrochemical properties. Several articles and reviews have been published on the synthesis, properties, and applications of ICPs [10, 11]. However, to achieve a wide range of applicability, excellent mechanical properties, easy processability, and high-performance electrical, sensing, and energy-storage capabilities are required for the next-generation conducting polymer-based composites.

Compared to the bulk polymers, the conducting polymer-based composites which are formed by blending or mixing ICPs with other materials have drawn more attention, and the properties of each individual component can be efficiently integrated to achieve multifunctionality [12]. Various strategies have been developed to synthesize the conducting polymer-based composites, such as electrosynthesis in the presence of an insulating polymer [8], encapsulation of fibers [13], incorporation of other secondary nanoparticles to form conducting polymer nanocomposites [14], electropolymerization of different monomers (e.g., aniline and 3,4-ethylenedioxythiophene) [15], and the utilization of dopants with multiple functions (e.g., disulfide biotin) [16], and the in situ integration of noble metal nanoclusters during oxidative polymerization (e.g., platinum nanoclusters) [17]. Resulting from the synergistic effect of different components, the conducting polymer-based composites show multifunctionalized properties and enhanced mechanical performance and processability. The structure of the composites, interfacial adhesion between the conducting polymer and other components, and the synthetic strategies would greatly affect the properties and applications of the as-obtained conducting polymer-based composites.

Although it is widely accepted that the key component of neural communications in the human body is the action potential generated at the synapses, the subsequent generation of the electrical charges plays a vital role in the signal transmission and simulation of the neural cells. The applications of ICPs in bioelectronics are quite attractive, as they are intrinsically biocompatible and mechanically soft to realize conformal matches between the electronics and tissues to reduce the foreign body response (FBR). The biocompatibility of ICPs has been extensively investigated both in vitro and in vivo. The reported results indeed demonstrated that the ICPs, especially PPy and poly(3,4-ethylenedioxythiophene) (PEDOT), possessed good biocompatibilities with cells, tissues, and organs [18–23]. Vaitkuviene et al. showed that the PPy nanoparticles synthesized by oxidative polymerization exhibited almost no cytotoxicity to the primary mouse embryonic fibroblasts, mouse hepatoma cell line, and human T lymphocyte Jurkat cell line at low concentrations (up to 9.7 μg mL^-1) [19]. They also demonstrated that the PPy-modified gold surface showed good biocompatibilities to support the adhesion and proliferation of mouse bone marrow-derived stem cells, similar to the bare gold and polystyrene surfaces [20]. Wang et al. reported that the PPy extraction solution showed no trace of acute and subacute toxicity, pyretogen, hemolysis, allergen, and mutagenesis. The Schwann cells in the PPy extraction solution also showed higher survival and proliferation rates compared to the saline solution; they also tested the chronic effect of the implanted PPy-coated silicone tube for bridging the transected sciatic nerve. The result showed that the PPy-coated silicone tube can improve the nerve tissue regeneration and induce only light inflammation after 6 months’ implantation [21]. George et al. fabricated PPy implants doped with polystyrene sulfonate (PSS) or sodium dodecylbenzenesulfonate (NaDBS) and surgically inserted the PPy implants into the cerebral cortex of rats. Reduced gliosis and enhanced tissue-implant interactions were found on the PPy implants after either 3 weeks’ or 6 weeks’ implantation, which in most cases outperformed the Teflon implants as the control [22]. Moreover, Ramanaviciene et al. showed that chemically synthesized PPy nanoparticles neither demonstrated any cytotoxic effects on mouse peritoneum cells nor affected the spleen, kidney, or liver indexes and the immune-related hematological parameters of the mice. According to their observation, the PPy nanoparticles also induced no allergic response and no inflammation can be detected in the peritoneum of mice in the sixth week after the injection of PPy nanoparticles [23]. The relatively good biocompatibility of the chemically and electrochemically synthesized ICPs makes them ideal candidates for medical bionics and implantable electrodes, where high electrical conductivity, low impedance, and seamless integration of biomolecules are required to establish an integrated tissue-electrode interface [24, 25].

However, several drawbacks are associated with ICPs and their composites and hinder their biological applications, such as low mechanical strength, low sensitivity and selectivity, and low stability. To overcome the limitations of the ICPs, different methods and strategies have been employed and the results were carefully investigated, including (i) chemical surface modification of conducting polymers with physiologically active species; [26] (ii) blending with other nonconductive polymers with good mechanical properties, e.g., biomass-derived and biodegradable polymers such as PDLLA [27], chitosan [28], collagen [29], cellulose [13], and polysaccharide [30]; (iii) utilizing nanostructured conducting polymers such as nanoparticles, nanotube, nanowires, and nanofibers; [11] and (iv) usage of the physical and covalent surface coating technologies—the conducting polymers were used either as substrates or as coatings [13]. And the biocompatibility of these polymers in the biological tissues was also evaluated using different methods such as “in vitro” assays [31]. After all, the ICPs and their composites hold a perspective future in biological applications, especially in implantable devices and cyborg tissues.

Several review articles have been published on ICPs used in biomedical [32, 33], tissue engineering [9], and biosensors [34, 35]. In this review, we mainly focus on the conducting polymer-based composites and devoted to summarizing their structures, properties, and applications in the biological fields, including drug delivery, neural interfacing, and tissue engineering.

2. Conducting Polymer-Based Composites for Drug Delivery

An efficient drug delivery system that can deliver the drug to targeted body sites and control the drug release rate precisely is able to improve the therapeutic outcomes and reduce the side effects [36, 37]. Structuring such drug delivery systems has been long dreamed of and became more and more practical with the development of a variety of polymer-based delivery systems. From nonbiodegradable diffusion-controlled membranes [38] to biodegradable systems with a combination of diffusion and polymer matrix degradation [39], the polymer-based delivery system has shown enormous benefits in drug delivery and release. And since the 1980s, an effective and intelligent drug delivery system based on the ICPs has been developed [40, 41]. Resulting from their inherent electrical, magnetic, and optical properties, the ICPs, especially their composites, are expected to be used as next-generation stimuli-responsive drug delivery systems that are smart enough to adjust the release rates according to the changes of the tissue microenvironment. Various ICPs, including PPy and its derivatives, PANI [42], PEDOT, and its derivatives [43], have been used to construct new polymer-based drug delivery systems. The ICPs also showed promising biocompatibility when interfacing with different biological tissues [44], which further proved their application potential in the fabrication of drug delivery systems.

In drug delivery systems, the use of ICPs is significantly limited by the choice of dopant and the molecular weight of the loaded drug. To remove these barriers, chemical modification or physical coating methods have been used. For example, George et al. modified the surface of PPy through biotin-streptavidin coupling [45]. Due to the ability of attaching any biotin-labeled compound, streptavidin bridges the biotinylated drug and PPy (Figure 1(a)). The modified PPy composites show high stability and well-controlled drug release process. Different from the chemical surface modification, Abidian and his coworkers reported the electrochemical depositions of PPy or PEDOT nanotubes on drug-loaded, electrospun biodegradable poly(L-lactide) (PLLA) or poly(lactide-co-glycolide) (PLGA) (Figure 1(b)). This nanostructured conducting polymer composites can be used for the release of dexamethasone with electrical stimulations [43]. The controlled release of dexamethasone was also reported by Wadhwa et al. [41] In their study, the prodrug of dexamethasone disodium phosphate (Figure 1(c)) was used as a dopant in PPy followed by coating PPy on the gold-coated coverslips (electrodes). The release of the dexamethasone was controlled by the cyclic voltammetry (CV) with alternating positive and negative potentials. In this study, 0.5 μg/cm² dexamethasone can be released after each CV cycle and up to a total of nearly 16 μg/cm² can be released after 30 CV cycles (Figure 1(d)). To further enhance the drug release performance and drug-loading capacity of the ICPs, Woeppel et al. reported the usage of functionalized negatively charged porous silica nanoparticles as the dopant for PEDOT [46]. The silica nanoparticle-doped PEDOT showed significantly enhanced doxorubicin (DOX) release profiles (up to 7-folds higher than the control) by applying electrical stimulations; different kinds of drugs, e.g., fluorescein and DNQX, have been loaded into the porous silica nanoparticle-doped PEDOT and demonstrated controllable release profiles in vivo. Biologically active dopants, such as neural growth factor and brain-derived neurotrophic factor, can also be directly incorporated into the matrices of PPy and PEDOT to promote the neurite outgrowth in vitro [47, 48]. In summary, chemical modification of conducting polymer substrate, coating conducting polymers on the drug-loaded biodegradable polymeric substrate, or prodrug modification have been proven to be the effective methods in preparing conducting polymer composite-based drug delivery systems.

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Conducting polymer-hydrogel blends were also synthesized and applied in electrochemically controlled drug delivery systems. Due to their high swelling capacity, hydrophilicity, and quick responses to external stimuli such as strain, pH, and temperature, the hydrogels have been proposed as suitable materials for drug delivery applications [49, 50]. Integration of conducting polymers into the hydrogel may endow smart functions to the as-prepared composites, e.g., switchable delivery modes (on and off) and controls over the drug-releasing rate. Conducting polymers such as PANI [51, 52] and PPy [53, 54] are electropolymerized to grow inside or on the surface of different hydrogels. Semi-interpenetrating PANI-polyacrylamide hydrogel composites were prepared by Lira and de Torresi, and the electrochemically controlled release of safranin has been demonstrated in this research [52]. It was found that the release of safranin was influenced by not only the physical and chemical properties of the composites, but also the electrochemical processes. In another work, drug-loaded PPy nanoparticles were suspended in a temperature-responsive hydrogel (poly[(D,L-lactic acid)-co-(glycolic acid)]-b-poly(ethylene oxide)-b-poly-[(D,L-lactic acid)-co-(glycolic acid)] (PLGA-PEG-PLGA)), which is a liquid at low temperatures but becomes a gel at body temperature, as shown in Figure 2 [54]. The composites acquire the advantages of both conducting polymers and the sol-gel transition of hydrogels, exhibiting a dual stimulus (temperature and electric field) responsiveness and can be used to trigger sensitive dosage-controlled release of drugs. Other conducting polymer-hydrogel systems such as PANI-polysaccharide hydrogels [30], PPy-alginate hydrogel [53], and chitosan-graft-PANI-oxidized dextran hydrogel [55] have also been evaluated to identify their potential in drug delivery applications. Recently, near-infrared light and pH dual responsive drug delivery composites of PANI-biodegradable poly(ethylene glycol)-poly(ε-caprolactone) (PEG5k-PCL10k) block copolymers and lecithin that are used for the controlled release of cisplatin were reported by You and his coworkers [42].

Nowadays, there is an increasing trend in the fabrication of conducting polymer-based composites for drug delivery. However, most ICPs and their composites are not biodegradable, which is considered a major drawback for the ICP-based drug delivery systems, and a postdelivery process is required to remove the drug-loaded carriers. Although several biodegradable conducting polymer composites have been reported [56], it is still a challenge to achieve both high conductivity and appropriate biodegradability. Meanwhile, conducting polymer composites that can response to dual or more stimuli are expected to find widespread applications in drug delivery for their more precisely controlled release rate.

3. Conducting Polymer-Based Composite Electrodes for Neural Interfacing

The nervous system is of great complexity due to the thousands of networks of neurons and supporting cells, which work synchronously to process external and internal cues that result in movements, emotions, sight, speech, and hearing. It is important for knowing the mechanism of the neural network and treating some neural disorders to understand the nervous system, which has engaged the interests of scientists. The neural interface serves as a medium between electrical devices and neural tissues. In other words, the neural interface is a tool to interface between biological and electronic systems, allowing for monitoring and manipulation of neural circuits that underpin both normal and diseased states. The information of nervous networks and their responses to the bioactive materials have been effectively provided by the neural electrodes. When implanted into the brain, neural electrodes can record the signal from the neuron for studying the mechanism of the brain and also can give the degenerated tissues in the brain effective stimulations to heal neurological diseases such as Parkinson’s disease, epilepsy, deafness, blindness, and movement disorders. Therefore, it is vital for neural research to have reliable signals taken from the brain for the accurate analysis of the neural system and selective stimulations. For clinical diagnosis, it requires a neural electrode with a high conductivity, low impedance, and good biocompatibility. The traditional neural electrodes are mostly composed of noble metals and may not be competent for long-term implantations and signal recording due to the mechanical mismatch between the stiff metal electrode (-530 GPa [57]) and soft neural tissue (-3.7 kPa [58], -6.3 kPa [59], and -840 kPa [60, 61]). The mechanical mismatch between the electrodes and neural tissues may induce significant FBR at the electrode-neural tissue interface, resulting in the malfunction of both the electrodes and the surrounding tissues. Current research is aimed at producing stable, small, and high-density microelectrodes in order to improve the recording and stimulating selectivity for both in vitro and in vivo applications. To carry out implantation of neural electrodes precisely and selectively and reduce the unwanted damage of neural tissues, the fabrication of neural electrodes with a smaller geometrical size, e.g., microelectrodes, has been widely adapted. However, the small geometrical sizes also limit the electrical functions of the microelectrodes, and increased impedance and reduced charge injection properties are associated with the microelectrodes compared to the bulky ones. To address this issue, the geometric surface of the microelectrodes can be miniaturized to form conductive, porous, and biocompatible nanostructures [62].

Strategies to improve the electrochemical surface area whilst maintaining the desired geometric area include the development of rough microelectrodes and microelectrode coatings onto traditional planar microelectrode materials such as gold and platinum. The metal electrode (gold, platinum, and silver) was coated by conducting materials through chemical and electrochemical deposition. The conducting materials including graphene and graphene oxide (GO) [63], iridium oxide (IrO_x) [64], carbon nanotubes (CNTs) [65], and ICPs [66]. ICPs with high conductivity, excellent charge transport capacity, and good biocompatibility were speculated as promising electrode materials for next-generation neural electronics with reduced neural interfacing impedance. Few researches focused on the way to coat ICPs like PPy [67], PANI [68], and PEDOT [69] on the surface of metallic microelectrodes to enhance their electrochemical properties, which is considered simple but effective. Compared to the bare metal electrodes, the impedance of the modified neural electrodes became smaller due to the increased electrochemical surface area after the deposition of ICPs. For example, Zhou et al. fabricated a PEDOT and multiwall carbon nanotube (MWCNT) composited thin film and coated it onto platinum microelectrodes by different electrochemical deposition methods, i.e., potentiostatic and galvanostatic [70]. Compared to the PEDOT/MWCNT coating formed by the potentiostatic method, the PEDOT/MWCNT film from the galvanostatic method showed a porous morphology composed of tangled rods with a smaller average diameter (~50 nm). The impedances of the PEDOT/MWCNT-coated microelectrodes from the two methods exhibited almost two orders of magnitude lower than the bare platinum microelectrode at 1 kHz. The impedance at 1 kHz is a typical parameter to evaluate the functions of the neural electrodes, as it correlates to power consumption for the electrical stimulation of the neural tissues and the neuronal action potentials. However, the stability of the ICP coating on the microelectrodes is also critical for achieving chronic monitoring of the neural tissues. Few researches have focused on solving these problems by doping inorganic and organic substances into the ICP coating to enhance the adhesion between the ICP films and the substrates and also to enhance the biocompatibility of the electrodes corresponding to the neural tissues. For example, Bodart et al. polymerized PEDOT:tetrafluoroborate (PEDOT:BF₄) onto the platinum neural electrode by using three different solvents, i.e., propylene carbonate (PC), acetonitrile (ACN), and water [71]. The mechanical and electrochemical stabilities of the as-obtained composited electrodes were subsequently analyzed. The result indicated that PEDOT:BF₄ coatings deposited in organic solvents on platinum-iridium (PtIr) microelectrodes remained physically stable after 5 min of sonication and retained more than 80% of their charge storage capacity (CSC), while coatings deposited in deionized water detached from the PtIr microelectrodes after 2-3 min of sonication. After soaking in the PBS () solution for two weeks, the impedances of PEDOT-coated microelectrodes obtained in PC and ACN were increased but still considerably lower than the bare PtIr electrode. They concluded that the PtIr electrode coated by the PEDOT:BF₄ film from the organic solvents showed better stability under ultrasonication, PBS soaking, and steam sterilization than the PEDOT:BF₄ coating from water. Cui et al. electrochemically polymerized PPy and a biomolecule (a silk-like polymer having fibronectin fragments (SLPF) and nonapeptide CDPGYIGSR) onto the gold electrode sites of a neural probe [72]. Apart from better performance in electrical properties than the uncoated electrodes, more cells ( cells per site) were grown on the PPy/SLPF-coated gold electrodes than on the uncoated ones. They also found that human neuroblastoma cells preferred to seed onto the PPy/CDPGYIGSR-modified electrode selectively compared to the electrode coated with PPy/CH₃COO⁻ (Figure 3). It indicated that by doping different biomolecules in the conducting polymer coating deposited on the neural electrode, the cell behaviors on the neural electrodes can be mediated to promote the formation of integrated tissue-electronic interfaces.

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Figure 3

(a) Micromachined metal/silicon-based neural recording probe. (b, c) Optical micrographs of a PPy/PSS-coated 5-channel neural probe. (b) is the top view of the probe, and (c) is the side view from which the thickness of the film can be estimated. The area of each metal electrode is 3900 μm², and the thickness of the probe is 15 μm. By varying the deposition charge, the amount of material deposited can be precisely controlled. (d–g) SEM images of PPy/SLPF-coated electrode sites. From (d) to (g), the deposition time increased, corresponding to a total charge passed of (d) 0 μC, (e) 1 μC, (f) 4 μC, and (g) 10 μC. The area of the uncoated electrode site is 1250 μm² [72].

To further decrease the mechanical mismatch between the electrodes and tissues, and achieve the so-called conformal electronic-tissue interface, soft substrates such as Parylene C [73], polydimethylsiloxane (PDMS) [74], SU-8 [75], polyimide (PI) [76], and silk fibroin [77] can be introduced to fabricate flexible and highly conductive neural electrodes. Compared to the metal substrate, PI, SU-8, Parylene C, and PDMS acquire much smaller Young’s moduli of 8.45 GPa, 5.6 GPa, 4.0 GPa, and 1.0 MPa, respectively. These materials could be utilized to fabricate flexible neural electrodes of different shapes and sizes with improved conformal matching for minimally invasive implantation. For example, Heo et al. fabricated a PI nanofiber- (NF-) based neural interface with a high flexibility and permeability for stable neural signal recording [78]. The neural interface they designed consisted of a PI NF substrate, electronic connection pads composed of silver nanoparticles, and PEDOT: poly(styrenesulfonate) (PEDOT:PSS) as the advanced conductive layer (Figure 4). They demonstrated that the as-obtained NF-based nerve electrode showed electrochemical properties superior to those of conventional cuff electrodes. And it was able to record neural signals for a long period of time, i.e., after implantation for 12 weeks.

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Figure 4

(a) Scheme of the fabrication process using an inkjet printing system. (b) Concept of preproduction design and (c) image of the fabricated NF-based neural electrode. Electric wire cables were bonded to the end of the electrode pads using conductive silver epoxy and were covered with bone cement. (d) Electrochemical impedance spectrum over a frequency range of 1–105 Hz. (e) Cyclic voltammograms with a scan range of −0.7 to +0.8 V at a scan rate of 100 mV/s. (f) Image of a wrapped stimulus cuff electrode and a recording NF-based electrode. Acute ex vivo recordings obtained using (g) a control electrode, (h) AgNP-coated PI NF electrode, and (i) AgNP/PEDOT-coated PI NF electrode. (j) Electrical packaging electrode (1) and implanted electrode (2). The NF-based electrode is wrapped around the sciatic nerve of a rat. (k) Representative neural signal recording obtained from sciatic nerve tissue over a period of 12 weeks using a control electrode, an NF-based electrode, and an NF-based electrode soaked with Tranilast. (l) Simultaneous mapping of the SNR of an NF-based electrode with and without Tranilast [78].

4. Conductive Polymer-Based Electronics for Minimally Invasive Electronics

The ICPs, such as PPy [79] and PEDOT [80], can be used as the electrode materials for flexible and stretchable electronics. Their major advantages include biocompatibility and large surface area, resulting in higher in vivo charge transfer capacities [81]. Various biomolecules, such as enzyme, DNA, growth factor, and antibody, can be readily incorporated into the ICPs through electrochemical polymerization as the stimuli to enhance the acquisition of biological cues [82–85]. On the other hand, the CP-based stretchable electrodes for engineered tissues can also be realized by incorporating metal-based or carbon-based nanoparticles into elastomers, such as PDMS or styrene-butadiene-styrene (SBS) [86]. Another way to make CP-based flexible and stretchable electronics is to infuse liquid metal alloys inside microfluidic channels, e.g., filling the eutectic gallium-indium in the PDMS channels.

Bioresorbable macromolecules and polymers can be used as the substrates for the fabrication of CP-based bioelectronics. The utilization of bioresorbable materials to construct the bioresorbable electronics can effectively eliminate the adverse effects of long-term implantation such as the FRB and unfavorable biofilm formation [87]. The substrate layer of bioresorbable electronics can be fabricated by natural or synthetic polymers with tunable degradation properties. For example, the natural protein silk fibroin [88] which can be degraded into natural amino acids by enzymes in vivo. Alternatively, bioresorbable synthetic polymers, such as PLGA, can also be used. The advantages of the natural polymers include higher biocompatibility, reduced FBR, and higher mechanical strengths. Disadvantages include higher cost and lower processability. Compared with natural polymers, the synthetic polymers show the advantages including controllable degradation rate and low cost [89].

The conductive components of the CP-based bioelectronics, such as semiconductors and dielectrics, can be made of silicon and silicon dioxide, which would degrade into nontoxic Si(OH)₄ in physiological solutions, and the dissolution rate is dependent on the thickness. For the metallic conductors, the biocompatibilities of gold and platinum are good, but they are not degradable. Magnesium and zinc can dissolve rapidly, and the degradation products are magnesium hydroxide and zinc oxide, which can be easily removed by the human body [90]. Tungsten, molybdenum, and iron can also be dissolved, but the dissolution rates are slower, and the degradation products are iron oxides or hydroxides and tungsten and molybdenum oxides [88]. Therefore, the metal conductors may need to be selected according to the life expectancy of the bioresorbable electronics. Zinc and magnesium are suitable for short-term implantation, while tungsten, molybdenum, and iron are suitable for long-term implantation [91].

The flexible polymeric substrates and conductive materials can be integrated to fabricate CP-based bioresorbable electronics in various structures and configurations to achieve minimally invasive implantations, e.g., the injectable bioelectronics. Typical structures of the injectable bioelectronics are cylindrical, consisting of a microchip and integrated electronic components such as semiconducting electronic components, solenoid microcoils, and hybrid charge storage capacitors. All the electronic components of the injectable bioelectronics are combined in a thin film of an integrated circuit chip. Metal electrodes are extended from both ends of the device, acting as the stimulation electrodes to activate the nearby nerves or muscle motions [92]. With the development of injectable bioelectronics, reticular electronic implants were found to have excellent mechanical and structural properties and were widely used in the neural research, e.g., the single-neuron chronic recording for the retina in awake mice [93] and seamless syringe-injectable mesh electronics with minimal chronic immune response for brain monitoring [94]. Mesh-shape flexible bioelectronics provide new solutions for the signal recording and stimulation of brain tissues during implantation, and they can avoid problems associated with traditional rigid wire-shape electrodes such as mechanical mismatch and FBR [93–99]. The unique macroporous morphology with submicrometer thickness and cell-scale-wide mesh elements may realize the stable and seamless tissue integration by virtue of their unique mechanical and structural properties [94, 95, 97]. Previous studies on the mesh-shape electronics also demonstrated stable chronic recording at the single-neuron level for at least eight months [91].

Key points related to the structural design of standard mesh electronics are highlighted in Figures 5(a) and 5(b) [100]. Periodic unit structures are constructed for the standard mesh electronic probes (Figures 5(a) and 5(b)). The unit cell of the mesh consists of longitudinal elements parallel to the injection direction and transverse elements oriented at an angle of 45° relative to the longitudinal direction (Figure 5(b)) [94, 96–99]. The longitudinal elements may have composite structures, consisting of gold interconnects sandwiched between two layers of the biocompatible photoresist SU-8 [101]. One end of the longitudinal element is connected to a sensor or stimulator such as a metal electrode [94–98, 102] or nanowire transistor [95, 102, 103], and the other end is connected to an input/output (I/O) pad. The transverse elements may consist of two SU-8 layers with a total thickness of approximately 800 nm and a width of 20 μm [95]. The transverse elements determine the transverse bending stiffness of the overall mesh structure, and correspondingly, it also determines the rolling degree of grid probes when they are loaded into the needle. After all, both longitudinal and transverse elements contribute to the longitudinal bending stiffness of the mesh probe, and a sufficient longitudinal bending stiffness may maintain the overall linear structure of the mesh electronics during injection [95, 96].

Figure 5

Structural design of ultraflexible syringe-injectable mesh electronics. (a) Schematic of a conventional mesh electronic probe. (b) Schematic of the mesh electronic unit cell, highlighting key probe design parameters, including the angle between longitudinal and transverse elements (), the longitudinal element width (), the transverse element width (), the longitudinal interconnect metal width (), and the transverse element thickness (). For the standard mesh (, μm, μm, μm, and nm). (c) Schematic of ultraflexible 2D mesh electronics to facilitate loading and injection using reduced diameter needles and injection volumes, where , μm, and nm; parameters for the longitudinal elements are the same as in the standard design highlighted in panel (b). (d) Schematic of ultraflexible 1D mesh electronics with transverse element removal in the implantation site, i.e., and equal to zero, and the parameters for the longitudinal elements and transverse elements external to the implantation region are the same as the 2D probes highlighted in panel (c). Orange lines represent the gold interconnects, dark blue lines represent two SU-8 layers for interconnect insulation, and the cyan line represents a single SU-8 layer [100].

Besides the mesh-like structure, biomimetic neuron-like structures for implantable bioelectronics were also proposed by Yang et al. [104] The neuron-like electronic unit (NeuE) is structurally and mechanically mimicking a neuron at the subcellular level. The photoresists of SU-8 and S1805 were used as the polymeric phase while chromium, gold, and platinum were used as the conductive phase of the NeuE. The sizes of the metal recording blocks of NeuE also match those of the targeted neural cells. The interconnects of the neuron-like structure have similar flexibility to the axons. And the thin polymer insulating layer of the structure is also analogous to the myelin sheath. Both of these features promote in the propagation of electrical signals from the neural cells to the electrodes. The NeuE can also be assembled into an open three-dimensional neuron-like electronic network with structures and morphologies mimicking the natural neural network. However, the properties and functions of the implantable bioelectronics are closely related to their designed structures. In recent studies, mesh-like minimally invasive electronics are often reported to have ultraflexible structures so that they can on the one hand be delivered by capillary needles and on the other hand be perfectly adapted to the nonplanar surface of the brain tissues. The ultraflexible mesh electronics comprising the SU-8 polymeric layer and metallic electrodes can minimize the accumulation of astrocytes and glial cells [94, 95]. In the meantime, it can also reduce the glial scarring (Figure 6(a)), resulting in little or no chronic immune responses in the brain [94, 105]. The implant process was conducted by ultra-small-size needles; therefore, minimal damage was induced at the implant site [93, 94]. To inject the device into targeted tissues, the ultraflexible mesh-shape electronics are preloaded in a glass capillary needle, then are injected to the targeted site, and the mesh electronics are unfolded (Figure 6(b)) [93, 95]. The match between the injection rate of the mesh electronics and the retraction rate of the needle after injection has been proven to be the key factor to deliver the mesh electrons to the targeted tissue with an unfolded conformation (Figure 6(c)) [96]. On the other hand, the use of needles and probes with smaller sizes can further reduce the damage applied to the tissues and maintain the original vascular and cellular structures during the injection process. Several methods have been reported to reduce the probe size, e.g., the utilizations of ultraflexible two-dimensional (2D) and one-dimensional (1D) probes have been proven to be effective in reducing the transverse bending stiffness of the electronics, and they can be injected through the glass needles with an inner diameter as small as 100 μm and an outer diameter of 170 μm [100]. In another study, the devices made by the nanoelectronic thread (NET) were reported to obtain a minuscule size [105]. The epoxy-based SU-8 was used as the polymeric phase while gold and platinum were used as the conductive interconnects and electrodes for NET. The NET-50 showed a total thickness of 1 μm and an average width of 50 μm, and the NET-10 showed a cross-sectional area of . Due to the extremely small thickness, the bending stiffness of NET-50 and NET-10 is much lower than those of the typical silicon, carbon fiber, PI, and Parylene C probes (Figure 6(d)). Recently, Liu et al. showed that the longitudinal and transverse bending stiffness of the mesh-shape electronics, and , was dependent on the angle between the longitudinal and transverse elements ( shown in Figure 5(b)) [95]. When , and were and ~10^-2 nN·m, respectively. And the bending stiffness of the injected mesh electronics can be reduced to 0.087 nN·m. The bending stiffness was further reduced to 10^-15 N·m² by utilizing the NET structures which realized the glial scar-free neural integration [105]. Moreover, the bending stiffness of the biomimetic neuron-like electronics decreased 5-20 times as compared to the other state-of-the-art mesh electronic designs, and both a structurally and functionally stable tissue-electronic interface can be formed after implantation [104].

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(h)

Figure 6

(a) Thin-film electronics may induce the glial scar formation while the mesh electronics may not. The blue lines represent different types of electronics (mesh and thin film), the neurons are in purple, and the glial scars are in yellow [94]. (b) Schematic showing a mesh electronic that is injected into the tissue and extended [95]. (c) Mesh electronics injected by the balanced FoV approach was extended (1). And a mismatched injection may result in a wrinkled mesh (2) [96]. (d) A comparison between the bending stiffness of the NET-structured probes and other typical fiber-based probes [105]. (e) Stable impedance (red) and low noise level (blue) were demonstrated by the NET-structured probes during a long-term recording process (~4 months) [105]. (f) Stable average amplitude (red) and large SNR (blue) for the chronic recording of single-unit APs were also observed on the NET probes [105]. (g) Stable fluorescence intensity of neuron somata can be obtained near the surface of the mesh electronics as compared to the flexible thin-film probes [94]. (h) Single-unit neural recording from one channel of the mesh electronics; the average potential waveform (red) showed characteristic average duration of 2 ms and peak-to-peak amplitude of 70 μV of the single-unit APs [95].

The electronic properties such as stable impedance and large signal-to-noise ratio (SNR) are also critical to achieve a highly integrated tissue-electronic interface for chronic and real-time monitoring. For the NET probes, the impedance was around 750 kΩ after implantation and decreased to around 600 kΩ in the first 1.5 months. The impedance was then observed to remain stable for the next 2.5 months accompanied with low noise levels (Figure 6(e)) [105]. Sortable single-unit action potentials (APs) with stable average amplitude and SNR can also be obtained by the NET probes throughout the experimental period of 4 months (Figure 6(f)). On the other hand, the mesh electronics showed higher biocompatibilities as compared to the flexible thin-film probes according to the immunohistochemical characterization, as the fluorescence intensity corresponding to the neuron somata was much higher near the surface of the mesh electronics (Figure 6(g)), and the intensities of astrocytes and microglia were much lower [94, 97, 104]. Controlled injection of the mesh electronics has also been realized by a stereotaxic surgery station equipped with a syringe pump, and a spatial precision of ca. 20 μm has been achieved. And subsequently, 100% multichannel input/output (I/O) connectivity between the mesh electronics and a flexible cable device can be achieved by using a computer-controlled conductive ink printing technique [96].

The CP-based injectable electronics with minimal invasiveness have great potential for neural study and brain recording such as single-unit neural AP recording [95], brain mapping [97, 106], and biochemical sensing [107] which may promote the establishment of a next-generation brain-machine interface for both fundamental neuroscience and therapies [108]. By maximally reducing the tissue damage during implantation and minimizing the chronic immunoresponses, the CP-based injectable electronics can serve as a long-term monitoring platform in vivo [109] and can retrieve the physiological signals from the deep brain regions [110]. The CP-based injectable electronics can also integrate with the wireless devices for the applications of wireless optogenetics [111].

5. Conclusions and Future Work

Upon integrating the flexibilities of polymers and conductivities of metals, the CP-based composites show promising applications for the in vivo therapeutics and implantable electronics, including drug delivery, neural interfacing, and injectable electronics. The ICPs can be utilized as the biocompatible, tunable, and controllable advanced delivery platforms for the in vivo targeted transport of the negatively charged drug molecules. And they can also be integrated with other functional materials such as metallic electrodes and hydrogels to form multifunctional composites for tissue monitoring, stimulation, and drug delivery. High-performance neural recording electrodes with significantly enhanced biocompatibility and sensitivity can be fabricated by coating the nanostructured ICPs onto the metallic electrodes. Flexible electronics which conformally comply with the epidermal layer of tissues can also be obtained by coating the ICPs on polymeric substrates using various techniques, such as photolithography, inkjet printing, and electrodeposition. On the other hand, ultraflexible CP-based composites can be obtained by integrating the polymeric photoresists with metallic electrodes in various structures and configurations, such as the mesh- and thread-like shapes. The ultraflexible CP-based composites can be further utilized as the injectable electronics for minimally invasive implantation and show high performance in chronic recording, neural monitoring, and single-neuron-level brain mapping. To further transform the lab-based technique into therapeutic applications, the mechanical property and chemical stability of the ICPs may need to be improved for drug delivery. The chronic performance of the ICPs and the patterning precision of the printing electronics may need to be further improved for the flexible electronics. Finally, concerns over the biocompatibility of the CP-based injectable electronics also arise since highly cross-linked nondegradable SU-8 and metallic chromium with biological toxicity are used.

Conflicts of Interest

The authors declare no conflict of interests.

Acknowledgments

The authors gratefully acknowledge the financial supports from Sun Yat-sen University, the China Postdoctoral Foundation (2018M633230), the National Natural Science Foundation of China (81801851), and the Guangdong Science and Technology Department (2018A030310075).

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Copyright © 2020 Yang Liu et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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